ABILITY
Manufacturing capabilities

Precision Mold Development

PRECISION MOLD DEVELOPMENT
Precision Starts with the Mold

From DFM and mold design to precision machining and trial refinement, we build a solid foundation for consistent production.

 
 
 
Precision mold machining
CORE MOLD CAPABILITIES
Control at Every Stage
Precision Machining
Mold Design
Mold Design

Assess part requirements and use mold flow analysis to validate gating and moldability.

Precision Machining
Precision Machining

CNC, wire EDM, sinker EDM, and grinding. Tolerances down to ±0.01 mm.

Mold Trial Refinement
Mold Trial Refinement

Refine tooling and molding conditions using dimensional, appearance, and warpage data.

Mold Maintenance
Mold Maintenance

Service and replace parts by cycle count to maintain dimensions and appearance.

PRECISION EQUIPMENT
Mold Machining Equipment

Advanced machining equipment for precision tooling and consistent production.

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TOSHIBA UVM-700C
5-Axis Ultra-Precision Vertical Machining Center

TOSHIBA UVM-700C  

  • Minimum V-cut radius: R0.01 mm
 
TOSHIBA ULC-100D(S)
3.5-Axis Ultra-Precision High-Speed Machining Center

TOSHIBA ULC-100D(S)

  • Positioning accuracy: 0.01 μm
  • Machining accuracy: 5 μm
  • Surface finish: 0.02 μm
 
TOSHIBA ULG-100D(5A)
Ultra-Precision Freeform Machining System

TOSHIBA ULG-100D(5A)

 
TOSHIBA UVM-700C(5A)
3-Axis Ultra-Precision Vertical Machining Center

TOSHIBA UVM-700C(5A) 

 
TOSHIBA UVM-450C
3-Axis Ultra-Precision Vertical Machining Center

TOSHIBA UVM-450C

 
GT-66V 3-axis CNC machining center
3-Axis CNC Machining Centers

GT-66V/MV-1000L/GV-1000L

 
SODICK precision wire EDM
Precision Wire EDM

SODICK

 
NAGASHIMA ultra-precision grinder
Ultra-Precision Grinder

NAGASHIMA

 
SODICK mirror-finish EDM
Mirror-Finish EDM

SODICK

FROM DEVELOPMENT TO MASS PRODUCTION
Mold Development Process

From requirements review to mold trials, we validate tooling, part quality, and production conditions at every stage.

 
DFM Analysis
 
01
DFM Analysis
Mold Design
 
02
Mold Design
Precision Machining
 
03
Precision Machining

Machine inserts and mold components using CNC, wire EDM, sinker EDM, and grinding.

Assembly & Trials
 
04
Assembly & Trials
Inspection & Refinement
 
05
Inspection & Refinement
Production Readiness
 
06
Production Readiness
NEXT
 
START YOUR NEXT PROJECT
Let's Build What's Next

Discuss your design requirements with our team and explore the right manufacturing approach.

 

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